Calderys

Tap-Hole

Leading Solutions

 

Calderys has been engineering and manufacturing tap-hole clays for over 30 years. World leader in tap-hole clay technology, we offer a variety of products that meet demanding blast furnace needs: overall, more than 60 holes are plugged with our tap-hole clays in 20 different countries.
Calderys strong development in the tap-hole clay business is the result of solid technical cooperation with end-users.
Calderys aims at helping its customer achieve their targets :

To ensure efficient and safe plugging and easy mud-gun nozzle cleaning

  • by providing low injection pressure at optimal injection speed, avoiding tap-hole clay leakage or any bad material compaction in tap-hole;
  • by ensuring reliable plug even with short mud-gun holding time, avoiding blow-outs, self openings, splashes and fumes which is of prime importance for the safety of the casthouse operators;
  • by avoiding premature drying and hardening or overly soft material in the mud-gun before, during and after injection by specific control of the tap-hole clay hardening kinetics.

To improve productivity by safe furnace opening and efficient hearth drainage

  • by an easy and quick tap-hole drill-out avoiding any opening delay and any tap-hole damage due to an excessive use of the hammer percussion or oxygen opening;
  • by increasing the length of the tap-hole service life while reducing the clay consumption;
  • by smooth opening and non splashy casts with well calibrated streams even by short inter-tap intervals, provided by the controlled hardening and sintering of the tap-hole clay;
  • by consistent tap-hole, providing good and consistent hot metal flow-rate mastered by the high iron and slag corrosion resistance, thus allowing an increasing drill diameter, a reduction of the casts number and an increase of cast duration.

To increase the service life of the blast furnace hearth

  • by reducing the hearth and tap-hole wear due to high resistance against iron and slag corrosion;
  • by building a strong and stable tap-hole clay mushroom that prevents appearance of cracks, gas tracking and hot metal infiltration generally causing temperature increase on the blast furnace shell around the tap-hole face;
  • by sticking of the newly injected tap-hole clay on the residual layers of clay in the tap-hole funnel and mushroom.

To match the specific requirements of our customers, our product range CALDE™ TAP is combined with a wide and personalized service offering that includes:

  • Design & Engineering

    Calderys’ engineering teams, dedicated to the development of tap-hole clay solutions, help customers to meet their specific needs depending on the furnace process and the casthouse equipment and practices.

  • Installation & Supervision

    Calderys provides expert technical guidance to ensure the best tap-hole clay performance during service, with specialised technical support, including refractory, blast furnaces processes and casting operation knowledge, and experienced supervisors.

  • Development of innovative products

    The Calderys continuous innovation process is based on a world class R&D, which includes experts on the ironmaking process. As a result, we design customized tap-hole clay solutions and anticipate future needs. Personalized training programs are also organized in our plants and contribute to a closer cooperation with our customers.

If you want to know more, please contact our Expert!

About Calderys

Our mission is to help you meet your ever increasing production and productivity targets, whilst protecting the safety of your people and the integrity of your equipment. Our focus is to deliver safe, reliable and high performing refractory solutions customized to your needs. Our international production and sales facilities allow us to develop and deliver customized solutions based on monolithic and ready shape monolithic refractory materials worldwide in a fast, efficient, and safe manner.

FOCUS

BF Hearth Grouting

Case studies 01

Calderys develops innovative and efficient solution which seals holes and reinforces refractory linings; ideal for repairing hot spots on the blast furnace shell and gas tracking around the tap-hole.

Read more

BF Repairs

Case studies 01

The Calderys robotic gunning repair solutions aim at increasing the flexibility of furnace operations while reducing downtime. The installation is performed by robot for better safety.

Read more

JOBS / Careers

Related companies: www.imerystc.com, www.imerys-toiture.com, www.imerys-structure.com, www.ikf-solutions.com