Calderys

SELECTED REFERENCES

 

 

At any given time, Calderys is undertaking dozens of projects worldwide from maintenance to greenfields. Here is a selection of various projects.

IRON

TOWN / COUNTRY EQUIPMENT YEAR SOLUTION CUSTOMER NAME
Annaba / Algeria BF Full Stack repair 2012 Shotcreting by robot ArcelorMittal
Novokuzntesk / Russia BF Full Stack repair 2012 Shotcreting by robot Zapsib
Toranagallu / India BF Stack repair : bosh, belly and stack 2013 Gunning by robot JSW
Dunkerque / France BF Runner Since 1991 Engineering, Supervision, Delivery Arcelor Mittal
Jamshedpur / India BF- Runner Since 2005 Full contract Tata Steel
Port Kembla / Australia BF Runner Since 2010 Engineering, Supervision, Delivery Bluescope
Cherepovets / Russia BF Runner Since 2005 Engineering, Supervision, Delivery Severstal
Redcar / UK BF Taphole Clays Since 2000 Product Solution & Delivery SSI
Enakievo / Ukraine BF Taphole Clays Since 2002 Product solution & Delivery EMZ
Kosice / Slovakia BF Taphole Clays Since 2006 Product solution & Delivery US Steel

DIRECT REDUCED IRON

TOWN / COUNTRY EQUIPMENT YEAR SOLUTION CUSTOMER NAME
Keonjhar / India 500 TPD Kiln 1982 Whytheat-C Spl. Orrisa Sponge
Bhandara / India 500 TPD Kiln 1989 ACCMON 80 Sunflag Iron & Steel Co. Ltd.
Bilaspur / India 500 TPD Kiln 1994 ACCMON 60 AF + ACCMON 45 Nova Iron & Steel Limited
Ghugus / India 500 TPD Kiln 1995 Whytheat-C Spl. Lloyds Metals & Egineers Ltd.
Champa / India 500 TPD Kiln 1993, 1996 ACCMON 80 Prakash Industries Limited
Raipur / India 500 TPD Kiln 1994, 2005 ACCMON 80+ACCMON 60+ACCMON 45 Raipur Alloys & Steel Limited
Raigarh / India 500 TPD Kiln 2004 onwards -- Jindal Steel & Power Limited
Jharsuguda / India 500 TPD Kiln 2004 onwards ACCMON 60 A + 45 Bhushan Limited
Dhenkanal / India 500 TPD Kiln -- ACCMON 60 A + 45 Bhushan Steel & Strips Ltd
Joda / India 500 TPD Kiln -- -- Tata Sponge Iron Ltd

FERROALLOYS

TOWN / COUNTRY EQUIPMENT YEAR SOLUTION CUSTOMER NAME
Steelpoort, RSA Ladles, Submerged Arc furnaces 2003 - 2010 Full line supply Tubastse Ferrochrome
Machadodorp, RSA Ladles, Submerged Arc furnaces 2003 - 2010 Full line supply Assmang Chrome
Meyerton, RSA Submerged Arc furnaces 2003 - 2010 Materials & installation BHP Manganese
Rustenburg, RSA Submerged Arc furnace 2010 Furnace rebuild Xstrata Wonderkop
Rustenburg, RSA Submerged Arc furnace 2010 Repair Tap hole Xstrata Boshoek
Witbank, RSA Submerged Arc furnace 2008 Furnace rebuild Transalloys
Middelburg, RSA Sinter Plant 2008 Install new furnace lining Middelburg Ferrochrome
Brits, RSA Rotary Kiln 2007 Installation Rovan
Rustenburg, RSA Submerged Arc furnaces 2006 Install new furnace lining IFM
Brits, RSA Sinter Plant 2004 Installation Hernic Ferrochrome

STEEL

TOWN / COUNTRY EQUIPMENT YEAR SOLUTION CUSTOMER NAME
Fos / France Oxgen Lances 2012 Precast Arcelor Mittal
Dunkerque / France Converter 2012 Hot cast repair of the impact with basic castable Arcelor Mittal
Thy-Marcinelle / Belgiun Steel Ladle 2012 Precast Assembly for the sliding gate RIVA
Marchienne-au-Pont / Belgium EAF 2012 Fetlling material for the EAF hot repair Arcelor Mittal
Duisburg / Germany Lances 2012 Precast Thyssenkruppstahl Ox I and Ox II
Kaohhsiung / ROC KR-impeller 2012 Casted Monolithic Solution CSC
Gujurat / India EAF 2012 Hot gunning Maintenance Essar Steel
Donetsk / Ukraine Steel Ladle 2012 PFull Solution EMZ
Aviles / Spain CAS-OB 2012 Precast Bell ArcelorMittal
Verona / Italy Tundish 2012 Tundish wear lining Venete Verona

REHEAT FURNACES

TOWN / COUNTRY EQUIPMENT YEAR SOLUTION CUSTOMER NAME
Istanbul / Turkey Walking Hearth Furnace 2012 Revamping hearth Kroman Steel
Pune / India Walking Beam Furnace 2012 Renew - Design & Supply of monolithic Castable Vizag - Structural Mill
Aman / Jordan Walking Beam Furnace 2012 Renew/Installation Jordan Steel Plant
Sandvik / Sweden Walking Hearth Furnace 2012 Renew/Installation Sandvik Material Technology
Kosice / Slovakia PTF 2012 Renew/Cold Repair US Steel Kosice
Llanwern / UK PTF 2012 Partialy renew / Flat Tata Steel
Marocco / Marocco Walking Beam Furnace 2012 Partialy renew/Nose Repair Maghreb Steel
Kladno, Sochorowa / Czech Rep. Walking Beam Furnace 2012 Partialy renew / Diamond Roof Centro Combustion
Pune / India Walking Beam Furnace 2012 Partialy renew / Diamond Roof Kaylani Steel
Hyogo / Japan Rotary Hearth Furnace 2012 New Furnace for Forging MHI Takasago
Nagoya Plant / Japan BHF 2012 Repair Nippon Steel
Johor Bahru / Malaysia AF 2013 New Furnace Bahru Stainless

FOUNDRY

TOWN / COUNTRY EQUIPMENT YEAR SOLUTION CUSTOMER NAME
Taiyuan / China Cupola, CIF, Receiver 2010 - 2013 Materials and Installation Tisco
Dalian / China CIF 2013 Materials and Installation Dongbei
Yennora Sydney / Australia Cupola, CIF 1987 - 2010 Materials Tyco Water
Stuttgart / Germany CIF, Pouring Furnace, Ladles 1989 - 2013 Materials and Installation DAIMLER AG
Chesterfield / UK Channel Furnace, CIF, reciever, Ladles 1992 - 2013 Materials and Installation UCB Ltd
Belgium Channel Furnace 1994 - 2010 Materials Proferro Leper
Sholinghur, Chennai / India Channel Furnace and CIF 1995 - 2013 Materials Brakes India Limited
South Korea CIF 1995 - 2010 Materials Metia
South Korea CIF 1995 - 2010 Materials Sungwoo Automotive
Skovde / Sweden Cupola, Channel Furnace, Pouring Furnace, Ladles 1995 - 2013 Materials and Installation Volvo Powertrain
Khardaha, Kolkata / India Channel Furnace and CIF 1999 - 2010 Materials Electrosteel Castings
Lohr am Main / Germany Channel Furnace, Pouring Furnace, CIF, Ladles 2000 - 2010 Materials Bosch-Rexroth

ALUMINIUM

tOWN / COUNTRY EQUIPMENT YEAR SOLUTION CUSTOMER NAME
Dubai Holding / Melting Furnaces 2013 Turnkey DUBAL
Dubai 70 T (1) Melting Furnace 2008 Refractory Products & Supervision DUBAL
Abou Dhabi 83 T (11) & 130 T (3) Mecatherm Furnaces 2008 Refractory Products & Supervision EMAL
Slatina / Romania 60 T (2) Melting Furnaces 2008 Refractory Products & Supervision ALRO
Aviles / Spain 40 T (1) Melting Furnace 2008 Refractory Products, Supervision & Installation ALCOA
Alicante / Spain 40 T (1) Melting Furnace 2008 Refractory Products & Supervision ALCOA
La Coruña / Spain 40 T (1) Melting Furnace 2008 Refractory Products, Supervision & Installation ALCOA
St Jean de Maurienne / France 60 T (1) Melting Furnace 2007 Refractory Products & Supervision RIO TINTO ALCAN
Vorde / Denmark 40 T (2) Melting & Holding Furnaces 2006 Refractory Products & Supervision HOOGOVENS
Slatina / Romania 45 T (2) Melting Furnaces 2006 Refractory Products & Supervision ALRO
Australia 40 T (3) Melting Furnaces 2005 Refractory Products & Supervision TOMAGO ALU
Dunkerque / France 70 T (5) Melting & Holding Furnaces 2004 to 2008 Refractory Products, Supervision & Installation RIO TINTO ALCAN
Argentina 40 T (2) Gauschi Melting Furnaces 2004 Refractory Products, Supervision & Installation ALUAR
Issoire / France melting & holding furnaces 2005/2009 Refractory Products & Supervision CONSTELLIUM
Rugles / France 40 t holding & induction channel furnace 2007 Refractory Products, Supervision & Installation NOVELIS
Turkey 20 furnaces 45 t melting & 30 t holding 2002 to 2012 Turnkey Project ASSAN
Bahrain 2 x 70 t holding 2008 Refractory Products & Supervision ALBA
Mexico 40 t scrap melting furnace 2008 Refractory Products & Supervision NEMAK
Neuf-Brisach / France melting Fce 2007 Refractory Products & Supervision CONSTELLIUM
Sierre / CH Solios : 3x65t melting & 3x60 t holding 2007 Refractory Products & Supervision NOVELIS
Germany Relining melting furnaces - precast bottom shapes 2007 / 2008 Refractory Products, Supervision & Installation ALUNORF
Bahrain 70T relining with precast in bottom 2010 Refractory Products & Supervision ALBA
Amorobieta / Spain melting & holding relining 2010 Refractory Products & Supervision ALCOA
Kofem / Hungary 40T melting - 40T holding - Precast shapes 2010 Turnkey Project ALCOA
Germany 60 T melting furnace 2010 Turnkey Project LOI Thermprozess
Germany 40 T melting furnace 2010 Turnkey Project LOI Thermprozess
Xiashun / China 110 T round melting furnace 2010 Turnkey Project Gautschi
Xiashun / China 110 T melting furnace 2010 Turnkey Project Gautschi
Berlin / Germany 60T 3-chamber furnace 2010 Turnkey Project BAGR Aluminiumwerk
Xiashun / China 110 T round melting furnace 2012 Refractory Products, Supervision & Installation Gautschi
Xiashun / China 110 T melting furnace 2012 Refractory Products, Supervision & Installation Gautschi

CEMENT & LIME

tOWN / COUNTRY EQUIPMENT YEAR SOLUTION CUSTOMER NAME
Satna / India Revamping 2010 Turnkey VASSILICO
Rawa / India Full Revamping 2009 Turnkey BATNA CEMENT
Austria Revamping 2009 Turnkey CEMENT LEUBE
Opole / Poland Full IKN Cooler 2009 Precast CEMENTOWNIA
Anova / Slovenia New Plant 2009 Turnkey SALONIDE
Vigier / Switzerland Revamping 2009 Turnkey Vicat
Geseke / Germany Full Precast Clinker Cooler 2008 Turnkey & Precast BUZZI UNICEM
Ternate / Italy New Precalciner 2008 Turnkey HOLCIM
Malogolzcz / Poland Full Revamping 2008 Turnkey LAFARGE CEMENT
Eclepens / Switzerland Revamping Preheater, Firing Hood & Coolers 2007 Turnkey Holcim

WASTE INCINERATOR

tOWN / COUNTRY EQUIPMENT YEAR SOLUTION CUSTOMER NAME
Nishiharima / Japan Domestic Waste Incinerator 2012 Product Solution & Supervision Hitachi Zosen
Stocklom / Sweden Revamping Domestic Waste 2010 Turnkey AB Fortum Varme
Reno North / Denmark Revamping Domestic Waste 2010 Turnkey Babcock & Wilcox
Pune / India Domestic Waste Incinerator 2010 Product Solution & Supervision Pune Town
Jokkmok / Sweden Revamping Domestic Waste 2010 Turnkey Vattenfalt AB
Frankfurt / Germany Domestic Waste Incinerator 2009 Turnkey Ebarra
Isheratiaj / Japan Domestic Waste Incinerator 2009 Paint Gunning Kogi Morita
Lengger Bruges / Belgium Domestic Waste Incinerator 2009 Turnkey Stora Enso
Athens / Greece Hospital Waste Incinerator 2008 Turnkey Helektor

BOILER & POWER PLANT

TOWN / COUNTRY EQUIPMENT YEAR SOLUTION CUSTOMER NAME
Polianec / Poland Biomass CFB 2012 Turnkey Foster Wheeler Energy
Ostersund / Sweden Biomass Power Plant 2010 Turnkey Foster Wheeler Energy
Belgium Boifuel Boiler 2009 Turnkey Babcock & Wilcox
Sweden Biomass Boiler 2009 Turnkey Eon
Stora Enso / Poland Power Plant 2009 Maintenance Metso Power
Thailand Circulating Fluid Bed Boiler 2009 Turnkey Tha Toom
Aditya / India Coal Power Plant 2008 Product Solution & Supervision Aditya Cement
Muri / India Coal Power Plant 2008 Product Solution & Supervision Hindalco
Lelbi / Portugal Circulating Fluid Bed Biomass Boiler 2008 Turnkey Metso Power

PETROCHEM & CHEMICALS

tOWN / COUNTRY EQUIPMENT YEAR SOLUTION CUSTOMER NAME
Taiwan New Sulphur Combustion Chamber 2010 Turnkey China Petroleum
Taiwan RFCC#2 Regenerator&Reactor revamping 2010 Maintenance/Turnkey Formosa Refinery
Thailand Revamping 3 Ethylene Cracking Furnaces 2010 Refractory Solution & Engineering PTT Chemical
United Kingdom Terraced wall Reformer K-6601 2009 Refractory Solution & Engineering BP Chemicals Ltd.
India Cracking Furnace convection section & Outlet Header 2009 Refractory Solution & Engineering Haldia
Netherlands SRU-Unit 2009 Refractory Solution & Engineering Jacobs Engineering
Netherlands Ethylene Cracking Furnace 2009 Turnkey Shell Nederland Chemie B.V.
Netherlands Crude Heater HDS 6 2009 Refractory Solution & Engineering Shell Nederland Raffinaderij BV
Thailand Hydrogen reformer & Outlet Header 2009 Refractory Solution & Engineering Technip Benelux BV
China New Secondary Reformer 2009 Refractory Solution & Engineering Wuhan Engineering Company

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Network Knowledge | Testimony

Case studies 01

International projects involving multiple business units are commonplace at Calderys. This is a fine example of employees utilizing company resources to better serve our customers.

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Project Management | Testimony

Case studies 01

Blending technical knowledge with practical experience, our dedicated project managers provide the organization and coordination needed to support installation and special projects worldwide.

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OEM Services | Testimony

Case studies 01

Built on a foundation of in-house expertise in technical and project management services, we provide design, installation, and after market services to OEM and engineering companies.

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JOBS / Careers

Related companies: www.imerystc.com, www.imerys-toiture.com, www.imerys-structure.com, www.ikf-solutions.com