Aluminum & non-ferrous

Rotary Furnace

Aluminium non-ferrous
Aluminum & non-ferrous Services Products

Rotary Furnace

This furnace is used for melting aluminium scrap of all types (dirty scrap, borings, etc.) so the refractory solution depends a lot on the salt level of the liquid metal. Another important factor when deciding on your refractory lining is abrasion resistance of both the charge itself and of the cleaning tools.

Rotary Furnace A<p>Selection of hotface material relies on process conditions and mainly on the level of salt addition. With low salt addition, focus will be on resistance to aluminium corrosion, while with higher salt addition the focus will be on resistance to these salts.</p> <ul> <li>ALKON® CAST LB 85: solution for process with low salts.</li> <li>AC 85 P: P-bond brick solution in high temperature environments.</li> <li>CALDE® CAST ML 55 S5 or CALDE® CAST LA 50 SZ: monolithic solutions for processes with high salt levels.</li> <li>CALDE® BRICK F 45: cost effective brick solution</li> </ul> <p>Dross recovery units: best solution to custom design based on temperature peaks in the process.</p> <p>Cast in-situ solution with metallic anchor possible, or a combination with bricks.</p> <p>Precast solutions allow quick furnace relining and best abrasion resistant performance.</p> <ul> <li>ALKON® CAST LB 85: solution for processes with low salts.</li> <li>CALDE® CAST GIBRAM: solution for processes with high salt levels. Reinforce with steel fibres.</li> <li>CALDE® WIRE MIX precast shapes for extra resistance to mechanical impact and thermal shock. Ideal solution when the refractory ring is not protected by steel plates.</li> </ul> <ul> <li>ALKON® CAST F 35 C/G: reference solution with installation versatility, on top of a thin fibre layer.</li> <li>ALKON® CAST MW 14 C/G for extra insulation</li> </ul> <p>A compromise is to be found between low shell temperature (thermal efficiency), alloy and salt freeze point position (safety and lifetime), and furnace capacity (total thickness).</p> <ul> <li>CALDE® PLAST P 85: P-bond plastic material reference</li> <li>CALDE® CAST LX 58: casting solution</li> </ul> <p>To check if the quarl is subject to aluminium projections and flame rebounds.</p> <ul> <li>CALDE® CAST M 28 D HR: reference solution.</li> <li>CALDE® CAST ML 55 S5: alkali resistant solution.</li> </ul> <p>Extra insulation can be brought via insulating fiber choice.</p> <ul> <li>ALKON® CAST LV 75 fused silica solution for high volume stability and thermal cycling resistance</li> <li>ALKON® CAST MF 40 CFM semi-insulating but dense cost effective solution</li> </ul> <p>Extra insulation can be brought via insulating fiber choice.</p> <ul> <li>CALDE® CAST LS 85 for maximum thermal shock resistance</li> <li>ALKON® CAST BL 80 B3 for maximum abrasion resistance</li> </ul> <p>Solution should be delivered in a precast shape with high firing temperature for maximum performance.</p>

Rotary Furnace B<p>Selection of hotface material relies on process conditions and mainly on the level of salt addition. With low salt addition, focus will be on resistance to aluminium corrosion, while with higher salt addition the focus will be on resistance to these salts.</p> <ul> <li>ALKON® CAST LB 85: solution for process with low salts.</li> <li>AC 85 P: P-bond brick solution in high temperature environments.</li> <li>CALDE® CAST ML 55 S5 or CALDE® CAST LA 50 SZ: monolithic solutions for processes with high salt levels.</li> <li>CALDE® BRICK F 45: cost effective brick solution</li> </ul> <p>Dross recovery units: best solution to custom design based on temperature peaks in the process.</p> <p>Cast in-situ solution with metallic anchor possible, or a combination with bricks.</p> <p>Precast solutions allow quick furnace relining and best abrasion resistant performance.</p> <ul> <li>ALKON® CAST LB 85: solution for processes with low salts.</li> <li>CALDE® CAST GIBRAM: solution for processes with high salt levels. Reinforce with steel fibres.</li> <li>CALDE® WIRE MIX precast shapes for extra resistance to mechanical impact and thermal shock. Ideal solution when the refractory ring is not protected by steel plates.</li> </ul> <ul> <li>ALKON® CAST F 35 C/G: reference solution with installation versatility, on top of a thin fibre layer.</li> <li>ALKON® CAST MW 14 C/G for extra insulation</li> </ul> <p>A compromise is to be found between low shell temperature (thermal efficiency), alloy and salt freeze point position (safety and lifetime), and furnace capacity (total thickness).</p> <ul> <li>CALDE® PLAST P 85: P-bond plastic material reference</li> <li>CALDE® CAST LX 58: casting solution</li> </ul> <p>To check if the quarl is subject to aluminium projections and flame rebounds.</p> <ul> <li>CALDE® CAST M 28 D HR: reference solution.</li> <li>CALDE® CAST ML 55 S5: alkali resistant solution.</li> </ul> <p>Extra insulation can be brought via insulating fiber choice.</p> <ul> <li>ALKON® CAST LV 75 fused silica solution for high volume stability and thermal cycling resistance</li> <li>ALKON® CAST MF 40 CFM semi-insulating but dense cost effective solution</li> </ul> <p>Extra insulation can be brought via insulating fiber choice.</p> <p> </p> <ul> <li>CALDE® CAST LS 85 for maximum thermal shock resistance</li> <li>ALKON® CAST BL 80 B3 for maximum abrasion resistance</li> </ul> <p>Solution should be delivered in a precast shape with high firing temperature for maximum performance.</p>

Rotary Furnace C<p>Selection of hotface material relies on process conditions and mainly on the level of salt addition. With low salt addition, focus will be on resistance to aluminium corrosion, while with higher salt addition the focus will be on resistance to these salts.</p> <ul> <li>ALKON® CAST LB 85: solution for process with low salts.</li> <li>AC 85 P: P-bond brick solution in high temperature environments.</li> <li>CALDE® CAST ML 55 S5 or CALDE® CAST LA 50 SZ: monolithic solutions for processes with high salt levels.</li> <li>CALDE® BRICK F 45: cost effective brick solution</li> </ul> <p>Dross recovery units: best solution to custom design based on temperature peaks in the process.</p> <p>Cast in-situ solution with metallic anchor possible, or a combination with bricks.</p> <p>Precast solutions allow quick furnace relining and best abrasion resistant performance.</p> <ul> <li>ALKON® CAST LB 85: solution for processes with low salts.</li> <li>CALDE® CAST GIBRAM: solution for processes with high salt levels. Reinforce with steel fibres.</li> <li>CALDE® WIRE MIX precast shapes for extra resistance to mechanical impact and thermal shock. Ideal solution when the refractory ring is not protected by steel plates.</li> </ul> <ul> <li>ALKON® CAST F 35 C/G: reference solution with installation versatility, on top of a thin fibre layer.</li> <li>ALKON® CAST MW 14 C/G for extra insulation</li> </ul> <p>A compromise is to be found between low shell temperature (thermal efficiency), alloy and salt freeze point position (safety and lifetime), and furnace capacity (total thickness).</p> <ul> <li>CALDE® PLAST P 85: P-bond plastic material reference</li> <li>CALDE® CAST LX 58: casting solution</li> </ul> <p>To check if the quarl is subject to aluminium projections and flame rebounds.</p> <ul> <li>CALDE® CAST M 28 D HR: reference solution.</li> <li>CALDE® CAST ML 55 S5: alkali resistant solution.</li> </ul> <p>Extra insulation can be brought via insulating fiber choice.</p> <ul> <li>ALKON® CAST LV 75 fused silica solution for high volume stability and thermal cycling resistance</li> <li>ALKON® CAST MF 40 CFM semi-insulating but dense cost effective solution</li> </ul> <p>Extra insulation can be brought via insulating fiber choice.</p> <ul> <li>CALDE® CAST LS 85 for maximum thermal shock resistance</li> <li>ALKON® CAST BL 80 B3 for maximum abrasion resistance</li> </ul> <p>Solution should be delivered in a precast shape with high firing temperature for maximum performance.</p>

Rotary Furnace D<p>Selection of hotface material relies on process conditions and mainly on the level of salt addition. With low salt addition, focus will be on resistance to aluminium corrosion, while with higher salt addition the focus will be on resistance to these salts.</p> <p> </p> <ul> <li>ALKON® CAST LB 85: solution for process with low salts.</li> <li>AC 85 P: P-bond brick solution in high temperature environments.</li> <li>CALDE® CAST ML 55 S5 or CALDE® CAST LA 50 SZ: monolithic solutions for processes with high salt levels.</li> <li>CALDE® BRICK F 45: cost effective brick solution</li> </ul> <p>Dross recovery units: best solution to custom design based on temperature peaks in the process.</p> <p>Cast in-situ solution with metallic anchor possible, or a combination with bricks.</p> <p>Precast solutions allow quick furnace relining and best abrasion resistant performance.</p> <ul> <li>ALKON® CAST LB 85: solution for processes with low salts.</li> <li>CALDE® CAST GIBRAM: solution for processes with high salt levels. Reinforce with steel fibres.</li> <li>CALDE® WIRE MIX precast shapes for extra resistance to mechanical impact and thermal shock. Ideal solution when the refractory ring is not protected by steel plates.</li> </ul> <ul> <li>ALKON® CAST F 35 C/G: reference solution with installation versatility, on top of a thin fibre layer.</li> <li>ALKON® CAST MW 14 C/G for extra insulation</li> </ul> <p>A compromise is to be found between low shell temperature (thermal efficiency), alloy and salt freeze point position (safety and lifetime), and furnace capacity (total thickness).</p> <ul> <li>CALDE® PLAST P 85: P-bond plastic material reference</li> <li>CALDE® CAST LX 58: casting solution</li> </ul> <p>To check if the quarl is subject to aluminium projections and flame rebounds.</p> <ul> <li>CALDE® CAST M 28 D HR: reference solution.</li> <li>CALDE® CAST ML 55 S5: alkali resistant solution.</li> </ul> <p>Extra insulation can be brought via insulating fiber choice.</p> <ul> <li>ALKON® CAST LV 75 fused silica solution for high volume stability and thermal cycling resistance</li> <li>ALKON® CAST MF 40 CFM semi-insulating but dense cost effective solution</li> </ul> <p>Extra insulation can be brought via insulating fiber choice.</p> <ul> <li>CALDE® CAST LS 85 for maximum thermal shock resistance</li> <li>ALKON® CAST BL 80 B3 for maximum abrasion resistance</li> </ul> <p>Solution should be delivered in a precast shape with high firing temperature for maximum performance.</p>

Rotary Furnace E<p>Selection of hotface material relies on process conditions and mainly on the level of salt addition. With low salt addition, focus will be on resistance to aluminium corrosion, while with higher salt addition the focus will be on resistance to these salts.</p> <ul> <li>ALKON® CAST LB 85: solution for process with low salts.</li> <li>AC 85 P: P-bond brick solution in high temperature environments.</li> <li>CALDE® CAST ML 55 S5 or CALDE® CAST LA 50 SZ: monolithic solutions for processes with high salt levels.</li> <li>CALDE® BRICK F 45: cost effective brick solution</li> </ul> <p>Dross recovery units: best solution to custom design based on temperature peaks in the process.</p> <p>Cast in-situ solution with metallic anchor possible, or a combination with bricks.</p> <p>Precast solutions allow quick furnace relining and best abrasion resistant performance.</p> <ul> <li>ALKON® CAST LB 85: solution for processes with low salts.</li> <li>CALDE® CAST GIBRAM: solution for processes with high salt levels. Reinforce with steel fibres.</li> <li>CALDE® WIRE MIX precast shapes for extra resistance to mechanical impact and thermal shock. Ideal solution when the refractory ring is not protected by steel plates.</li> </ul> <ul> <li>ALKON® CAST F 35 C/G: reference solution with installation versatility, on top of a thin fibre layer.</li> <li>ALKON® CAST MW 14 C/G for extra insulation</li> </ul> <p>A compromise is to be found between low shell temperature (thermal efficiency), alloy and salt freeze point position (safety and lifetime), and furnace capacity (total thickness).</p> <ul> <li>CALDE® PLAST P 85: P-bond plastic material reference</li> <li>CALDE® CAST LX 58: casting solution</li> </ul> <p>To check if the quarl is subject to aluminium projections and flame rebounds.</p> <ul> <li>CALDE® CAST M 28 D HR: reference solution.</li> <li>CALDE® CAST ML 55 S5: alkali resistant solution.</li> </ul> <p>Extra insulation can be brought via insulating fiber choice.</p> <ul> <li>ALKON® CAST LV 75 fused silica solution for high volume stability and thermal cycling resistance</li> <li>ALKON® CAST MF 40 CFM semi-insulating but dense cost effective solution</li> </ul> <p>Extra insulation can be brought via insulating fiber choice.</p> <ul> <li>CALDE® CAST LS 85 for maximum thermal shock resistance</li> <li>ALKON® CAST BL 80 B3 for maximum abrasion resistance</li> </ul> <p>Solution should be delivered in a precast shape with high firing temperature for maximum performance.</p>

Rotary Furnace F<p>Selection of hotface material relies on process conditions and mainly on the level of salt addition. With low salt addition, focus will be on resistance to aluminium corrosion, while with higher salt addition the focus will be on resistance to these salts.</p> <ul> <li>ALKON® CAST LB 85: solution for process with low salts.</li> <li>AC 85 P: P-bond brick solution in high temperature environments.</li> <li>CALDE® CAST ML 55 S5 or CALDE® CAST LA 50 SZ: monolithic solutions for processes with high salt levels.</li> <li>CALDE® BRICK F 45: cost effective brick solution</li> </ul> <p>Dross recovery units: best solution to custom design based on temperature peaks in the process.</p> <p>Cast in-situ solution with metallic anchor possible, or a combination with bricks.</p> <p>Precast solutions allow quick furnace relining and best abrasion resistant performance.</p> <ul> <li>ALKON® CAST LB 85: solution for processes with low salts.</li> <li>CALDE® CAST GIBRAM: solution for processes with high salt levels. Reinforce with steel fibres.</li> <li>CALDE® WIRE MIX precast shapes for extra resistance to mechanical impact and thermal shock. Ideal solution when the refractory ring is not protected by steel plates.</li> </ul> <ul> <li>ALKON® CAST F 35 C/G: reference solution with installation versatility, on top of a thin fibre layer.</li> <li>ALKON® CAST MW 14 C/G for extra insulation</li> </ul> <p>A compromise is to be found between low shell temperature (thermal efficiency), alloy and salt freeze point position (safety and lifetime), and furnace capacity (total thickness).</p> <ul> <li>CALDE® PLAST P 85: P-bond plastic material reference</li> <li>CALDE® CAST LX 58: casting solution</li> </ul> <p>To check if the quarl is subject to aluminium projections and flame rebounds.</p> <ul> <li>CALDE® CAST M 28 D HR: reference solution.</li> <li>CALDE® CAST ML 55 S5: alkali resistant solution.</li> </ul> <p>Extra insulation can be brought via insulating fiber choice.</p> <ul> <li>ALKON® CAST LV 75 fused silica solution for high volume stability and thermal cycling resistance</li> <li>ALKON® CAST MF 40 CFM semi-insulating but dense cost effective solution</li> </ul> <p>Extra insulation can be brought via insulating fiber choice.</p> <ul> <li>CALDE® CAST LS 85 for maximum thermal shock resistance</li> <li>ALKON® CAST BL 80 B3 for maximum abrasion resistance</li> </ul> <p>Solution should be delivered in a precast shape with high firing temperature for maximum performance.</p>

Rotary Furnace G<p>Selection of hotface material relies on process conditions and mainly on the level of salt addition. With low salt addition, focus will be on resistance to aluminium corrosion, while with higher salt addition the focus will be on resistance to these salts.</p> <ul> <li>ALKON® CAST LB 85: solution for process with low salts.</li> <li>AC 85 P: P-bond brick solution in high temperature environments.</li> <li>CALDE® CAST ML 55 S5 or CALDE® CAST LA 50 SZ: monolithic solutions for processes with high salt levels.</li> <li>CALDE® BRICK F 45: cost effective brick solution</li> </ul> <p>Dross recovery units: best solution to custom design based on temperature peaks in the process.</p> <p>Cast in-situ solution with metallic anchor possible, or a combination with bricks.</p> <p>Precast solutions allow quick furnace relining and best abrasion resistant performance.</p> <ul> <li>ALKON® CAST LB 85: solution for processes with low salts.</li> <li>CALDE® CAST GIBRAM: solution for processes with high salt levels. Reinforce with steel fibres.</li> <li>CALDE® WIRE MIX precast shapes for extra resistance to mechanical impact and thermal shock. Ideal solution when the refractory ring is not protected by steel plates.</li> </ul> <ul> <li>ALKON® CAST F 35 C/G: reference solution with installation versatility, on top of a thin fibre layer.</li> <li>ALKON® CAST MW 14 C/G for extra insulation</li> </ul> <p>A compromise is to be found between low shell temperature (thermal efficiency), alloy and salt freeze point position (safety and lifetime), and furnace capacity (total thickness).</p> <ul> <li>CALDE® PLAST P 85: P-bond plastic material reference</li> <li>CALDE® CAST LX 58: casting solution</li> </ul> <p>To check if the quarl is subject to aluminium projections and flame rebounds.</p> <ul> <li>CALDE® CAST M 28 D HR: reference solution.</li> <li>CALDE® CAST ML 55 S5: alkali resistant solution.</li> </ul> <p>Extra insulation can be brought via insulating fiber choice.</p> <ul> <li>ALKON® CAST LV 75 fused silica solution for high volume stability and thermal cycling resistance</li> <li>ALKON® CAST MF 40 CFM semi-insulating but dense cost effective solution</li> </ul> <p>Extra insulation can be brought via insulating fiber choice.</p> <ul> <li>CALDE® CAST LS 85 for maximum thermal shock resistance</li> <li>ALKON® CAST BL 80 B3 for maximum abrasion resistance</li> </ul> <p>Solution should be delivered in a precast shape with high firing temperature for maximum performance.</p>

Rotary Furnace H<p>Selection of hotface material relies on process conditions and mainly on the level of salt addition. With low salt addition, focus will be on resistance to aluminium corrosion, while with higher salt addition the focus will be on resistance to these salts.</p> <ul> <li>ALKON® CAST LB 85: solution for process with low salts.</li> <li>AC 85 P: P-bond brick solution in high temperature environments.</li> <li>CALDE® CAST ML 55 S5 or CALDE® CAST LA 50 SZ: monolithic solutions for processes with high salt levels.</li> <li>CALDE® BRICK F 45: cost effective brick solution</li> </ul> <p>Dross recovery units: best solution to custom design based on temperature peaks in the process.</p> <p>Cast in-situ solution with metallic anchor possible, or a combination with bricks.</p> <p>Precast solutions allow quick furnace relining and best abrasion resistant performance.</p> <ul> <li>ALKON® CAST LB 85: solution for processes with low salts.</li> <li>CALDE® CAST GIBRAM: solution for processes with high salt levels. Reinforce with steel fibres.</li> <li>CALDE® WIRE MIX precast shapes for extra resistance to mechanical impact and thermal shock. Ideal solution when the refractory ring is not protected by steel plates.</li> </ul> <ul> <li>ALKON® CAST F 35 C/G: reference solution with installation versatility, on top of a thin fibre layer.</li> <li>ALKON® CAST MW 14 C/G for extra insulation</li> </ul> <p>A compromise is to be found between low shell temperature (thermal efficiency), alloy and salt freeze point position (safety and lifetime), and furnace capacity (total thickness).</p> <ul> <li>CALDE® PLAST P 85: P-bond plastic material reference</li> <li>CALDE® CAST LX 58: casting solution</li> </ul> <p>To check if the quarl is subject to aluminium projections and flame rebounds.</p> <ul> <li>CALDE® CAST M 28 D HR: reference solution.</li> <li>CALDE® CAST ML 55 S5: alkali resistant solution.</li> </ul> <p>Extra insulation can be brought via insulating fiber choice.</p> <ul> <li>ALKON® CAST LV 75 fused silica solution for high volume stability and thermal cycling resistance</li> <li>ALKON® CAST MF 40 CFM semi-insulating but dense cost effective solution</li> </ul> <p>Extra insulation can be brought via insulating fiber choice.</p> <ul> <li>CALDE® CAST LS 85 for maximum thermal shock resistance</li> <li>ALKON® CAST BL 80 B3 for maximum abrasion resistance</li> </ul> <p>Solution should be delivered in a precast shape with high firing temperature for maximum performance.</p>

Rotary Furnace I<p>Selection of hotface material relies on process conditions and mainly on the level of salt addition. With low salt addition, focus will be on resistance to aluminium corrosion, while with higher salt addition the focus will be on resistance to these salts.</p> <ul> <li>ALKON® CAST LB 85: solution for process with low salts.</li> <li>AC 85 P: P-bond brick solution in high temperature environments.</li> <li>CALDE® CAST ML 55 S5 or CALDE® CAST LA 50 SZ: monolithic solutions for processes with high salt levels.</li> <li>CALDE® BRICK F 45: cost effective brick solution</li> </ul> <p>Dross recovery units: best solution to custom design based on temperature peaks in the process.</p> <p>Cast in-situ solution with metallic anchor possible, or a combination with bricks.</p> <p>Precast solutions allow quick furnace relining and best abrasion resistant performance.</p> <ul> <li>ALKON® CAST LB 85: solution for processes with low salts.</li> <li>CALDE® CAST GIBRAM: solution for processes with high salt levels. Reinforce with steel fibres.</li> <li>CALDE® WIRE MIX precast shapes for extra resistance to mechanical impact and thermal shock. Ideal solution when the refractory ring is not protected by steel plates.</li> </ul> <ul> <li>ALKON® CAST F 35 C/G: reference solution with installation versatility, on top of a thin fibre layer.</li> <li>ALKON® CAST MW 14 C/G for extra insulation</li> </ul> <p>A compromise is to be found between low shell temperature (thermal efficiency), alloy and salt freeze point position (safety and lifetime), and furnace capacity (total thickness).</p> <ul> <li>CALDE® PLAST P 85: P-bond plastic material reference</li> <li>CALDE® CAST LX 58: casting solution</li> </ul> <p>To check if the quarl is subject to aluminium projections and flame rebounds.</p> <ul> <li>ALKON® CAST LV 75 fused silica solution for high volume stability and thermal cycling resistance</li> <li>ALKON® CAST MF 40 CFM semi-insulating but dense cost effective solution</li> </ul> <p>Extra insulation can be brought via insulating fiber choice.</p> <ul> <li>CALDE® CAST LS 85 for maximum thermal shock resistance</li> <li>ALKON® CAST BL 80 B3 for maximum abrasion resistance</li> </ul> <p>Solution should be delivered in a precast shape with high firing temperature for maximum performance.</p>

Rotary Furnace J<p>Selection of hotface material relies on process conditions and mainly on the level of salt addition. With low salt addition, focus will be on resistance to aluminium corrosion, while with higher salt addition the focus will be on resistance to these salts.</p> <ul> <li>ALKON® CAST LB 85: solution for process with low salts.</li> <li>AC 85 P: P-bond brick solution in high temperature environments.</li> <li>CALDE® CAST ML 55 S5 or CALDE® CAST LA 50 SZ: monolithic solutions for processes with high salt levels.</li> <li>CALDE® BRICK F 45: cost effective brick solution</li> </ul> <p>Dross recovery units: best solution to custom design based on temperature peaks in the process.</p> <p>Cast in-situ solution with metallic anchor possible, or a combination with bricks.</p> <p>Precast solutions allow quick furnace relining and best abrasion resistant performance.</p> <ul> <li>ALKON® CAST LB 85: solution for processes with low salts.</li> <li>CALDE® CAST GIBRAM: solution for processes with high salt levels. Reinforce with steel fibres.</li> <li>CALDE® WIRE MIX precast shapes for extra resistance to mechanical impact and thermal shock. Ideal solution when the refractory ring is not protected by steel plates.</li> </ul> <ul> <li>ALKON® CAST F 35 C/G: reference solution with installation versatility, on top of a thin fibre layer.</li> <li>ALKON® CAST MW 14 C/G for extra insulation</li> </ul> <p>A compromise is to be found between low shell temperature (thermal efficiency), alloy and salt freeze point position (safety and lifetime), and furnace capacity (total thickness).</p> <ul> <li>CALDE® PLAST P 85: P-bond plastic material reference</li> <li>CALDE® CAST LX 58: casting solution</li> </ul> <p>To check if the quarl is subject to aluminium projections and flame rebounds.</p> <ul> <li>CALDE® CAST M 28 D HR: reference solution.</li> <li>CALDE® CAST ML 55 S5: alkali resistant solution.</li> </ul> <p>Extra insulation can be brought via insulating fiber choice.</p> <ul> <li>ALKON® CAST LV 75 fused silica solution for high volume stability and thermal cycling resistance</li> <li>ALKON® CAST MF 40 CFM semi-insulating but dense cost effective solution</li> </ul> <p>Extra insulation can be brought via insulating fiber choice.</p> <ul> <li>CALDE® CAST LS 85 for maximum thermal shock resistance</li> <li>ALKON® CAST BL 80 B3 for maximum abrasion resistance</li> </ul> <p>Solution should be delivered in a precast shape with high firing temperature for maximum performance.</p>

Rotary Furnace K<p>Selection of hotface material relies on process conditions and mainly on the level of salt addition. With low salt addition, focus will be on resistance to aluminium corrosion, while with higher salt addition the focus will be on resistance to these salts.</p> <ul> <li>ALKON® CAST LB 85: solution for process with low salts.</li> <li>AC 85 P: P-bond brick solution in high temperature environments.</li> <li>CALDE® CAST ML 55 S5 or CALDE® CAST LA 50 SZ: monolithic solutions for processes with high salt levels.</li> <li>CALDE® BRICK F 45: cost effective brick solution</li> </ul> <p>Dross recovery units: best solution to custom design based on temperature peaks in the process.</p> <p>Cast in-situ solution with metallic anchor possible, or a combination with bricks.</p> <p>Precast solutions allow quick furnace relining and best abrasion resistant performance.</p> <ul> <li>ALKON® CAST LB 85: solution for processes with low salts.</li> <li>CALDE® CAST GIBRAM: solution for processes with high salt levels. Reinforce with steel fibres.</li> <li>CALDE® WIRE MIX precast shapes for extra resistance to mechanical impact and thermal shock. Ideal solution when the refractory ring is not protected by steel plates.</li> </ul> <ul> <li>ALKON® CAST F 35 C/G: reference solution with installation versatility, on top of a thin fibre layer.</li> <li>ALKON® CAST MW 14 C/G for extra insulation</li> </ul> <p>A compromise is to be found between low shell temperature (thermal efficiency), alloy and salt freeze point position (safety and lifetime), and furnace capacity (total thickness).</p> <ul> <li>CALDE® CAST M 28 D HR: reference solution.</li> <li>CALDE® CAST ML 55 S5: alkali resistant solution.</li> </ul> <p>Extra insulation can be brought via insulating fiber choice.</p> <ul> <li>ALKON® CAST LV 75 fused silica solution for high volume stability and thermal cycling resistance</li> <li>ALKON® CAST MF 40 CFM semi-insulating but dense cost effective solution</li> </ul> <p>Extra insulation can be brought via insulating fiber choice.</p> <ul> <li>CALDE® CAST LS 85 for maximum thermal shock resistance</li> <li>ALKON® CAST BL 80 B3 for maximum abrasion resistance</li> </ul> <p>Solution should be delivered in a precast shape with high firing temperature for maximum performance.</p>

Rotary Furnace L<p>Selection of hotface material relies on process conditions and mainly on the level of salt addition. With low salt addition, focus will be on resistance to aluminium corrosion, while with higher salt addition the focus will be on resistance to these salts.</p> <ul> <li>ALKON® CAST LB 85: solution for process with low salts.</li> <li>AC 85 P: P-bond brick solution in high temperature environments.</li> <li>CALDE® CAST ML 55 S5 or CALDE® CAST LA 50 SZ: monolithic solutions for processes with high salt levels.</li> <li>CALDE® BRICK F 45: cost effective brick solution</li> </ul> <p>Dross recovery units: best solution to custom design based on temperature peaks in the process.</p> <p>Cast in-situ solution with metallic anchor possible, or a combination with bricks.</p> <p>Precast solutions allow quick furnace relining and best abrasion resistant performance.</p> <ul> <li>ALKON® CAST LB 85: solution for processes with low salts.</li> <li>CALDE® CAST GIBRAM: solution for processes with high salt levels. Reinforce with steel fibres.</li> <li>CALDE® WIRE MIX precast shapes for extra resistance to mechanical impact and thermal shock. Ideal solution when the refractory ring is not protected by steel plates.</li> </ul> <ul> <li>ALKON® CAST F 35 C/G: reference solution with installation versatility, on top of a thin fibre layer.</li> <li>ALKON® CAST MW 14 C/G for extra insulation</li> </ul> <p>A compromise is to be found between low shell temperature (thermal efficiency), alloy and salt freeze point position (safety and lifetime), and furnace capacity (total thickness).</p> <ul> <li>CALDE® CAST M 28 D HR: reference solution.</li> <li>CALDE® CAST ML 55 S5: alkali resistant solution.</li> </ul> <p>Extra insulation can be brought via insulating fiber choice.</p> <ul> <li>ALKON® CAST LV 75 fused silica solution for high volume stability and thermal cycling resistance</li> <li>ALKON® CAST MF 40 CFM semi-insulating but dense cost effective solution</li> </ul> <p>Extra insulation can be brought via insulating fiber choice.</p> <ul> <li>CALDE® CAST LS 85 for maximum thermal shock resistance</li> <li>ALKON® CAST BL 80 B3 for maximum abrasion resistance</li> </ul> <p>Solution should be delivered in a precast shape with high firing temperature for maximum performance.</p>

This furnace is used for melting aluminium scrap of all types (dirty scrap, borings, etc.) so the refractory solution depends a lot on the salt level of the liquid metal. Another important factor when deciding on your refractory lining is abrasion resistance of both the charge itself and of the cleaning tools.

Monolithic refractories are normally in balance with bricks, so please consult with our Calderys experts on the ideal composition for your production process and to receive a dedicated brochure on the rotary furnace for Aluminium.